Manufacturing Dry Mass Granulation Tablets

Overview

This case study highlights how continuous processing was used to accurately disperse low-percentage liquid actives into excipients to produce granulated material suitable for tablet pressing.

Challenges

  • Accurately dosing liquid active ingredients at very low concentrations.
  • Achieving uniform dispersion without excess moisture.
  • Meeting particle size and compactibility requirements.

Solutions

A Continuous Processor generated a steady stream of well-dispersed granules using minimal moisture. The enclosed mixing chamber minimized dust while maintaining tight control over dispersion.

Results

  • Uniform granulated product ready for tablet pressing.
  • No additional drying required.
  • Reduced processing steps and material loss.
  • Improved cleanliness with minimal dust generation.

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